Benefits of Using CNC Technology for Fabrication

The Numerous Benefits Of Using CNC Technology For Fabrication

The Fabricators

Numerous fabricators have shared how their investment in machinery and technology has increased their performance and benefited their businesses. CNC machines enable a faster, more efficient completion of detailed work. The basic fabrication using granite blades and the quartzite blade have changes as technology progresses.

The New Tools

New CNC tools have been designed for trendier materials including Neolith, Lapitek and Dekton. These materials differ from quartz, and their parameters require a different type of tooling. Our conventional techniques are ineffective due to the hardness of the materials. The tension must be released before fabrication.

The High-Speed Finger Bit

We use this bit for optimal finish, speed and performance, and a constant contact with the stone is ensured. As with most granite tools, we use this bit for all types of granite, quartz and engineered stones. The rate of speed per minutes is 18”-24”, and the bit has a 600’ life range. There are numerous sizes available.

The Terminator Zoom

These profiles were created with precision, the tool labels are pre-measured, and set-ups are simpler with more accuracy. We have elevated out production to 100-250 in/min, and the fit is a standard quality. We keep our inventory stocked, and complete unique jobs with custom shapes.

The Leatherhead Mini

We can adapt this mini to all our 35mm tool holders. We use it on Electro-Spindle and belt driven machines. The compact design enables us to use it for most standard tool racks, so our process for brushing can be automated.

The CNC Finger Bit

This bit is great for stones such as granite, and we have seen extraordinary results during rough conditions for fabricating. This is a Cyclone Seven-Finger bit we use to quickly cut through hard materials. The diameter is smaller, and we find the seven segments useful.

The V Style Power Edge Z Wheel

The new segment enables us to remove more material while machining quicker. The amperage draw is lower, the finish more consistent, and the tool has a long life.

The Right CNC Tooling

Using the right equipment for our stone fabrication is important. CNC tooling products come from three excellent manufacturers. Our requirements are satisfied with the distinct technical and physical characteristics of each product. We considered out purchases carefully, and decided the benefits were worth the payments.

A Better Product

The tools enable us to provide both detailed and cheap work both efficient and profitable. We did our research and based our choices on reputation, quality and service. We ensured the specifics of our standards were met. The quality of the granite tools is excellent, and our sink holes and edging have improved. The time necessary for more difficult jobs has decreased including difficult shapes and radius jobs.

Hand Shaping

Hand shaping with a quartzite blade or granite blades is not as accurate or efficient as the newer CNC technology. Our flow and template capacity have more capabilities due to technology. We have never once regretted our investment in CNC. We don’t see any disadvantages, and have all learned how to manually fabricate. If a machine is down, we can continue working by hand.

Full Digital

Our shop is only partially digital, but we use CNC for most of our edging and sink holes. This is very advantageous for lazy-susan or curvy tops. We are considering a full digital shop before much more time has passed. Some of the seminars we attended made us realize how much time we could save, and how much would be gained in accuracy and quality.

The Benefits of CNC Technology

We never have to turn down works because of bottlenecks in production anymore. As we started purchasing different machines, they quickly became our best assets. We are making more money without any additional stress, and our quality has improved. CNC has given us the ability to grow, become more efficient, take on more jobs, and produce work of a much higher quality.

Granite Countertop Material Handling Equipment

Equipment for Handling Granite Materials

Granite is a type of rock used notably for kitchen counters or floor tiles, but its density makes it very heavy and special types of equipment must be used to handle it with care. There are granite tools that can be used to assist the people delivering the granite materials to a location, and these granite tools come in different shapes and sizes. Two of the most popular tools are granite blades and quartzite blades. Granite blades and quartzite blades are used to divide the granite material evenly, and they are very sharp, suitable for cutting through thick and tough surfaces. Aside from the blades, other tools and equipment are being used by granite material producing companies to ensure the safety of the product’s delivery. There are nine tools and equipment that are being used today in the industry, and these are the following:

1. Stone racks made from stainless steel or aluminum – These stone racks are installed at the back of the delivery truck or van, and they are effective in transporting granite kitchen counters and granite floor tiles. It supports the heavy mass of the granite material, preventing it from tumbling over or falling to the ground during transport. It is also used to easily load and unload the heavy weight rock material, and it decreases the chances of injuries among those who are transporting it. Breakage also decreases, keeping the quality of the product from start to finish.

2. Transport racks – these transport racks made from galvanized steel are used to transport granite materials and products. It allows for easy movement, and these types of transport racks can handle tough and heavy materials like granite. Transport racks are usually seen in granite product factories, where the stone is placed and moved around the vicinity. It is also used to store the materials that have been created from granite to ensure that it will not be damaged.

3. Bundle racks – these heavy duty bundle racks are also used to transport granite products and materials. They can carry super heavy materials with ease, making the lives of those transporting it easier. Same with transport racks, they can be seen frequently inside the factories which manufacture granite products. The only difference between the two is the number of granite materials that it can hold at the same time. Bundle racks can hold a huge number of granite products and prevents them from being damaged.

4. Heavy duty transport racks – these racks can carry up to 4,000 pounds of material, and they are suitable for granite materials and products. It also comes with a wheel, making transportation and movement easier. This type of transport racks are also used inside the factories which manufactures granite products. People prefer to use heavy duty transport racks when moving products that are very heavy. It decreases the amount of power that has to be exerted because of the existence of wheels, making the task easier to complete.

5. Vacuum lifters – these vacuum lifters have huge vacuum power and they can carry extremely heavy materials like granite. Using electricity, they would suck on the material and carry it safely without any damages. The heavy duty suction cups on each vacuum lifter are actually the one doing the magic.

The tools and equipment necessary to transport granite materials and products are becoming in demand, because people wanted to receive their products without any scratches and companies handling the delivery of these materials wanted less injuries among their employees. Using these products to transport and deliver granite products and materials are proven to be effective, because the work performed by the employees is decreased thanks to a number of supportive features like wheels. Some of the tools and equipment, like the vacuum lifters, are highly dependent on the extreme suction power that the equipment has, making it easier for transporters to lift up a granite material high above the ground without using too much effort.